zippered pants fly + waistband tute - DL

:wave:

this is going to be a super long one, sorry! :faint:

This is for DS and its an Otto pattern. Since pants are all construct based on pattern, I am concentrating solely on sewing the zipper fly.

Outer fabric is 100% virgin wool which imo is a bit scratchy, so I lined it with quilting cotton.

1. Lay the front pieces opposite of each other like this.
http://lh6.ggpht.com/_SO8Ys-6u0qw/TM...CuhMTk/020.JPG

2. Finish the seam edges on each pant front leg (mine is 2 layers b/c its lined).
http://lh4.ggpht.com/_SO8Ys-6u0qw/TM...8ywMeM/023.JPG

3. Dont get confused here, the printed fabric should be your wrong side if you are NOT lining the pants. Place the front panel, right side together.
http://lh3.ggpht.com/_SO8Ys-6u0qw/TM...AUGYXo/022.JPG

4. Transfer the markings from the pattern to the leg panel, all pants pattern will have this kind of markings. The small white horizontal line is where the zipper should end. Now sew basting stitch from the waist to the small horizontal line. Then adjusting your stitch length back to *normal*, backstitch, then continue to stitch down the curved part. does that make sense?
http://lh3.ggpht.com/_SO8Ys-6u0qw/TM...f3NgAQ/021.JPG

5. Flip it on the wrong side (in my case, printed fabric), and iron on both the wrong and right side.
http://lh4.ggpht.com/_SO8Ys-6u0qw/TM...NTHSnI/024.JPG

6. After pressing, flip it to the right side and edgestitch on the centre of the fly, where i've drawn a pink line in the pic.
http://lh6.ggpht.com/_SO8Ys-6u0qw/TM...g/s512/025.JPG

7. How do I know where to stop? you can either have a mark on the right side or in my case (lazy way), once its all bunched up, means I am nearing that small white line..LOL
http://lh6.ggpht.com/_SO8Ys-6u0qw/TM...9d4Frw/026.JPG

8. Now the scary part. I use 7" zipper b/c i got a ton on sale for this purpose aka sewing pants fly. it doesnt matter if the zipper is longer than the fly. if you've never apply zipper before, i suggest either pin the zipper on or use wonder tape.
http://lh4.ggpht.com/_SO8Ys-6u0qw/TM...udE4us/027.JPG

9.Put the zipper (teeth side down) on the fly flap. Align the left side of the zipper to the centre seam of the fly.
http://lh3.ggpht.com/_SO8Ys-6u0qw/TM...2YomL0/028.JPG

10. Move all layers to the left, except the right pants fly (where the right side of the zipper is on), then using a zipper foot, sew the right side ONLY.
http://lh4.ggpht.com/_SO8Ys-6u0qw/TM...77juYs/030.JPG

11. and you want to stop where you mark the small white line.
http://lh4.ggpht.com/_SO8Ys-6u0qw/TM...e9mLpM/029.JPG

http://lh5.ggpht.com/_SO8Ys-6u0qw/TM...bkH4Rk/031.JPG

12.Repeat the same on the other side. remember to move all the layers now to the right and only sew the left side of the zipper on the left side of the fly. and you will end up with something like this. it will seem like you are doing something wrong, but you are not, patience :)
http://lh6.ggpht.com/_SO8Ys-6u0qw/TM...8xDGS8/032.JPG

13. remember that basting stitch you sewed in step 4, now its time to carefully rip that.
http://lh4.ggpht.com/_SO8Ys-6u0qw/TM...38Bsv4/033.JPG

14. the fly should now look like this :cheerful: half way there..
http://lh3.ggpht.com/_SO8Ys-6u0qw/TM...RBs6BI/034.JPG

**if you dont want fly shield, skip to step 19.

15. If you are adding a fly shield,finish the edges on the fly shield. now align the fly shield to the back edge of the left zipper. pin/baste accordingly.
http://lh4.ggpht.com/_SO8Ys-6u0qw/TM...LI5Xtc/038.JPG

16. Stitch a straight line as close as you can to the zipper teeth.
http://lh4.ggpht.com/_SO8Ys-6u0qw/TM...zqy0_I/039.JPG

17. then take the fly shield template and place it on the front of the pants and draw it on the pants like this. ignore the lighter line, i made a mistake there.
http://lh3.ggpht.com/_SO8Ys-6u0qw/TM...oZdYHs/040.JPG

18. tricky part, open the zipper, making sure you move the fly shield away from the right side of the zipper, topstitch on the chalked line.
http://lh5.ggpht.com/_SO8Ys-6u0qw/TM...4FBon8/041.JPG

19.Flipping it on the right side, sew bartacks accordingly. this is how the bartacks looks on the wrong side for me. ignore the unclipped threads.
http://lh4.ggpht.com/_SO8Ys-6u0qw/TM...H0krUQ/042.JPG

20. if you are not adding a fly shield, sew a straight stitch as close and as further down as you can on the left zipper. then repeat step 17 & 18 for topstitching.
http://lh5.ggpht.com/_SO8Ys-6u0qw/TM...Z7Lo3c/035.JPG

21. And you've done your first zippered pants fly, congratulations! :yes:
http://lh6.ggpht.com/_SO8Ys-6u0qw/TM...bS5xrM/044.JPG

Onwards for waistband.

22. Most pattern comes with waistband pattern, I like mine a certain width, so this is cut at 2" width. Join the outer and inner fabric on both edges so you will have a tube.
http://lh6.ggpht.com/_SO8Ys-6u0qw/TM...M6_3aU/045.JPG

23. Confusing here, sandwich the pants waist in between the outer and inner fabric. Outer fabric right side + pants right side and inner fabric right side + pants wrong side. make sense? make sure the stitched ends are as close as you can to the pants top fly opening. This is also where you will cut the extra zipper, make sure the zipper head is zipped down before cutting the zipper. you dont want to have to rip the zipper and redo b/c you cut off the head :p
http://lh4.ggpht.com/_SO8Ys-6u0qw/TM...Tt1qIM/046.JPG

24. align the waistband with the pants waistline and serge all around.
http://lh6.ggpht.com/_SO8Ys-6u0qw/TM...XD3nJo/047.JPG

25. flip it over and this is what you will see. the raw edges of the pants waist is now hidden inside the waistband.
http://lh6.ggpht.com/_SO8Ys-6u0qw/TM...j2g8C8/048.JPG

26.topstitch all around the bottom of the waistband. if you see the printed fabric, you can see the stitching. I then fold 0.5" all around the top waistband fabric and iron it.
http://lh4.ggpht.com/_SO8Ys-6u0qw/TM...-JLgtE/049.JPG

27. I want to add elastics at the back so it fits my skinny ds better. His waist is 18", I cut 5" for the back elastics. I tack both ends of the elastics on the wrong side of the printed fabric.
http://lh3.ggpht.com/_SO8Ys-6u0qw/TM...qsweq0/051.JPG

28. Then using my sewing machine, I stitch the top waistband close, making sure I dont catch the elastic. By topstitching, I've also made a casing for the elastic.
http://lh3.ggpht.com/_SO8Ys-6u0qw/TM...Z5tUUY/052.JPG

29. How the back looks like.
http://lh6.ggpht.com/_SO8Ys-6u0qw/TM...73jraQ/054.JPG

30. and I am done, how the front looks like. The only thing left is to hem it and add buttons for the front waistband.
http://lh4.ggpht.com/_SO8Ys-6u0qw/TM...k7mqFc/055.JPG

hope this will help someone. thanks!:heart:

Very nice tute! Great photos. Cute fabric for the lining, I am just too cheap to use something cute. :lol:

I really appreciate this - it's different than the way I do it, but I like it better so am going to change up! Who said you can't teach an old dog new tricks?!

Thank you Aida!! I really needed this tute!!! ~: ) Great pics too!!

lovely tutorial! that's the same Otto pattern I use for my skinny kid. It has a nice slim fit that doesn't look like twill sweatpants on my skinny kid.

Great tutorial! Different than I do it as well, but looks great! I haven't ever lined a pant, I may have to give that a try too.

great tutorial. you make it seem easier than i thought. still not sure i am brave enough yet:o.

am confused with the zippered fly (after following ottobre patterns)...but I think it would work betterr then what I do...Can you come over and walk me through it???

Your waistband tute looks great and I'm going to have to try it. Although, I already add adjustable waistbands to my boys' pants, i like that you stitch the bottom of the waist band to the pants waist first...that was always my Last step.

Thank you! I have not tried a zipper fly before. Definitely bookmarking this.

Yes, I like how you do the waistband. I think I might iron the 1/2" in the flat before attaching it just to make it easier...

In the past I have sewn it with the right side of the bottom of the waistband facing the wrong side of the pants and then flipping it over and ironing under the 1/2" and top-stitching it all down. However, the thing I don't like about that is that the waistband is not caught in the top-stitching on the underside - functionally it doesn't matter (because I sewed it down already) but it doesn't look *right*. Your way will fix this problem:) Thanks!

I hadn't seen this before, but it is good!